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Edge Glued Solid Wood Panels to Your Size and Grade

Solid wood panels glued from narrow staves, full length or finger-jointed, sanded to thickness and cut to size for furniture, shelving, stair treads and table tops.

Edge-glued panels: measuring a light wood board on a wide panel of joined strips
Edge glued panelsAt a glance
Types
Full stave and finger-jointed stave panels
Thickness
18, 20, 26 and 40 mm, typical
Stave width
About 20 to 45 mm, wider for a plank look, typical
Grades
AA, AB and BC are common trade grades
Glue
PVAc D3 or D4 to EN 204, or EPI
Common species
Rubberwood, acacia, oak, pine, beech
Typical valuesConfirm on the quote

An edge glued panel, often called EGP or a solid wood panel, is made by ripping kiln dried boards into narrow staves, gluing them side by side under pressure and sanding the panel flat. It gives a wide, stable solid wood surface that a single board cannot, at a lower cost than wide clear lumber. Furniture makers, cabinet shops and retailers use EGP for tops, sides, shelves, stair treads and any part that has to be wide and solid.

Four choices drive the price: species, stave type, face grade and glue. A finger-jointed rubberwood panel in BC grade is a low cost commodity sold by the cubic meter. A full stave white oak panel in AA grade with color matched staves costs several times more. Size matters too: a plant that presses to your exact size saves you waste, but standard stock sizes ship faster and cost less per piece.

Species and panels

  • RubberwoodThe most common EGP species in volume. Even, light color, stable and low cost, sold mainly finger-jointed.
  • AcaciaStrong color variation from light to dark brown. Popular for visible tops and shelves with a natural look.
  • White oakFull stave panels for furniture and stair treads. Higher cost, with grade and color sorting.
  • Radiata pineLight and low cost. Common for shelving, painted furniture and DIY retail panels.
  • BeechFine, even grain. Used for furniture panels and worktop style panels in Europe.
  • AshLight color with strong grain. An alternative to oak for visible furniture panels.

Types of edge glued panels

Name the type on the RFQ. Factories that make one type well do not always make the others.

TypeWhat it isFits
Finger-jointed stave panelsEach stave is made of short pieces joined end to end with finger joints, then the staves are edge glued. Defects are cut out before jointing.Shelving, cabinet sides, painted parts and cost driven furniture. Joints are visible on the face.
Full stave panelsEach stave runs the full length of the panel in one piece, with no end joints.Table tops, visible furniture faces and stained work where finger joints are not wanted.
Stair tread blanksThick panels, often about 40 mm, made for cutting and nosing into treads.Stair builders and millwork shops. Usually full stave on the visible face.
Furniture blanksPanels cut to the net size of a part, with a small sanding allowance, ready for CNC or edge work.Furniture plants that want less cutting and less waste in their own shop.
Stock sheet sizesStandard sizes such as about 1220 x 2440 mm, or lengths up to about 4 m in finger-jointed panels, typical.Retail, distributors and shops that cut their own parts.

Typical specifications

Starting points used across the trade. Your drawing sets the real values, and each factory confirms what it can hold on the quote.

SpecTypical valueNote
Thickness18, 20, 26, 30 and 40 mm, typicalGive the finished thickness after sanding.
Thickness toleranceAbout ±0.2 to ±0.3 mm after calibrating sanding, typicalTighter for parts fed into automatic machines.
Stave widthAbout 20 to 45 mm, typicalNarrow staves stay flatter. Wide staves look more like solid planks but move more.
Moisture content8 to 10 percent, typicalPanels should be at the moisture of the market where they are used.
FlatnessBow and cup within about 1 to 2 mm per meter, typicalState a limit, and how panels are stored until shipping.
Glue classD3 for interior use, D4 for wet areas, to EN 204State the class. Say if you need a test report.
Sanding120 to 180 grit on both faces, typicalState the grit if you finish the panels yourself.

Typical values, not a guarantee. Confirm every value that matters to you on the quote and the approved sample.

How it is built

  • Stave selectionStaves are ripped from kiln dried boards and sorted by face quality and color. Growth rings are often alternated, heart side up and down, so the panel stays flatter.
  • Finger jointingFor finger-jointed panels, short clear pieces are joined end to end with glued finger joints. Joint pattern and spacing on the face are part of the grade.
  • Edge gluing and pressingStaves are glued along their edges and pressed in a clamp carrier or a high frequency press. Pressure, glue spread and curing time decide the strength of the glue line.
  • Calibrating and cuttingPanels are sanded to an even thickness, then cut to size. Some plants also edge profile, bore or CNC the panels into finished parts.

Finish options

  • Unfinished, sandedThe usual state for EGP. Panels are shrink wrapped or packed with plastic to slow moisture change in transit.
  • Oiled or sealedA first coat of oil or sealer to protect visible panels and slow moisture uptake. Ask which product so your finish is compatible.
  • Fully finishedLacquered or oiled tops and shelves made to a color sample. Usually ordered as finished parts, not as stock sheets.

How edge glued panels are made

The usual process chain, from dried lumber or panels to packed goods. Ask which steps happen in-house and which go out to another plant.

  • 01Kiln dryingFinal moisture content, internal stress and how much the part moves after delivery.
  • 02Rough millingHow much clear wood you pay for, which defects reach your parts and how evenly the color runs.
  • 03Finger jointing and edge gluingJoint strength, water resistance, how visible the joints are and whether panels stay flat.
  • 04Planing and mouldingFinal thickness and width, how square and straight the part is and how much sanding the surface needs.
  • 05CNC routingShape accuracy, hole positions for hardware and how well parts from different batches fit together.
  • 10Sanding and finishingColor, sheen, smoothness and how well the surface resists heat, water and wear.
  • 11Inspection and packingWhether the goods that leave the factory match the order, and whether they arrive in the same condition.

Who orders edge glued panels

Stock grades and sizes are often sold by the cubic meter, with a full container mixed across a few sizes. Custom sizes and grades usually have a minimum per size. A first order often starts with sample panels to approve grade and color.

Furniture makers

Buy panels or cut blanks for tops, sides and shelves. They care about grade, color sorting and flatness.

Distributors and DIY retailers

Buy standard sheet sizes and shelf boards in volume. They need consistent grade, labels and packing for store handling.

Stair and millwork shops

Buy thick full stave panels for treads, sills and shelving. They care about glue line strength and clean faces.

Rules that may apply

  • EUDR due diligence for wood placed on the EU market
  • TSCA Title VI covers plywood, MDF and particleboard, so plain solid EGP is usually outside it, but a panel with a veneer or composite core may be covered
  • US imports of wood products may need a Lacey Act plant declaration naming the species and country of harvest
  • FSC chain of custody only if you plan to make an FSC claim on the panels

What to send for a quote

With these points stated, every matched factory quotes the same product.

  1. Species, stave type (full stave or finger-jointed) and stave width
  2. Thickness, width and length, finished after sanding
  3. Face grade for each side, with photos or a sample if you have one
  4. Glue class: D3, D4 or EPI, and any test report you need
  5. Moisture target and flatness limit
  6. Packing per bundle or per pallet, and the quantity per size
Send an RFQ for edge glued panels

What to check on samples

Approve one sample in writing and keep it as the reference for every shipment.

  1. Thickness and size on a sample of panels per lot
  2. Glue lines and finger joints for gaps and starved glue
  3. Face grade and color sorting against the approved sample
  4. Moisture content on panels from several bundles at packing
  5. Bow and cup on panels laid flat

Where orders go wrong

The problems that cost buyers of edge glued panels the most time and money, and how to head them off in the RFQ.

  • Grade names with no definitionAA, AB and BC are trade terms, not one standard, and each plant reads them a little differently. Write down the defects allowed on each face, or approve a photo sample.
  • Wide staves for a plank lookWide staves look good but move more and cup more. If you want a plank look, keep the panel thick enough and ask the plant about alternating growth rings.
  • Wrong glue for the useA D3 glue line can fail in a bathroom or outdoor use. Tell the plant where the panel goes so it uses the right glue class.

Questions about edge glued panels

Related guides:

Reference: USDA Forest Products Laboratory: Wood Handbook

What is the difference between full stave and finger-jointed panels?

In a full stave panel every strip runs the full length in one piece. In a finger-jointed panel each strip is made of short pieces joined end to end. Finger-jointed panels cost less and are very stable, but the joints show on the face.

What do the grades AA, AB and BC mean?

The first letter is the face, the second the back. A is clear with even color, B allows small knots and color change, C allows more knots and filled defects. The terms vary by plant, so define them with photos or a sample.

Which glue should edge glued panels use?

For indoor furniture, a PVAc glue rated D3 under EN 204 is common. For kitchens, bathrooms and other wet areas, ask for D4 or EPI glue. State the class in the RFQ.

Can panels be cut to my part sizes?

Yes. Many plants press panels to size or cut blanks to your net size with a small allowance. Some also edge profile, bore or CNC the parts. Send a cut list or drawings.

Are edge glued panels as strong as solid boards?

A well made glue line is usually stronger than the wood around it. Strength depends on correct glue spread, pressure and moisture. Ask for samples and break a few glue lines to check.

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